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Elephant Racing Newsletter -
November 07, 2004 Product
information and more for Porsche enthusiasts

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De-Cambered
Ball Joints, 911/914
Click
for more information about 911
series and 914
series De-Cambered Ball Joints.
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PolyBronze™
Bearings for 914 and 944 series Our
hugely popular PolyBronze suspension bearing line has expanded
to include 914 trailing arms and 944 series spring
plates.
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914
Series
Trailing arms, all
years New
Front control arms, all
years
944
Series
Spring plates, '78.5-'95 New
911
Series
Spring plates
Factory type '68-'89
Spring
plates
Sway-A-Way type '68-'89
Front control arms,
'65-'89
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914
Trailing Arm PolyBronze |
The
patent-pending PolyBronze
suspension bearings have a precision machined
bronze-on-steel friction surface housed in a polyurethane
jacket. The
extremely low friction design combines excellent ride quality
for street driving with peak performance on the track.
Click
for more information on 914
Series and 944
Series PolyBronze Bearings
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Weather-Sealed
Monoballs for 944 Series
Our
line of Weather-Sealed
Monoball Cartridges has expanded to the 944 series. These cartridges replace compliant factory rubber bushings with hardened-steel
spherical bearings for razor sharp handling.
Weather
Seals - Our Monoball cartridges have weather seals to keep dirt out and extend product life.
This is the only Monoball suitable for street or extended track use. Dirt
and water contaminate ordinary products and accelerate wear.
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944
Series
Control arm front,
'85-'91
New
Control arm rear,
'76-'91 New
Trailing arm,
'78-'95 New
911
Series
Front strut top,
'65-'89
Trailing arm,
'65-'89
914
Series
Front strut top,
all
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944
Control Arm Rear Monoball |
Click
for more information about 944 Weather-Sealed Monoballs.
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Tech
Topic - Roller
Bearing Suspension
PolyBronze™
Bearings are a low-friction replacement for factory rubber suspension bushings.
PolyBronze delivers
excellent ride quality and extreme road-holding performance (for 911,
914
and 944
series) .
The product is vastly superior to traditional polyurethane/plastic bushing alternatives.
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Races
wear at needle bearing contact points
only, small angular rotations
cause
uneven hill-and-valley wear |
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Hill-and-valley
race wear pattern detail |
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Bronze
bearing wears evenly, full contact on race |
We are sometimes asked why
PolyBronze incorporates bronze bearings
instead of needle or roller bearings. One might conclude that
if a bronze bearing is good, a needle must be better. But a
quick look at the facts shows that for automotive suspensions needle
bearings are a poor choice.
Both
types of bearings deliver very low friction when new and properly
fitted. But wear issues and misalignment cause
serious problems with needle bearings. For these reasons
bronze bearings prove superior in automotive suspension
applications.
Angular
rotation and wear
Needle
bearing races wear only at the contact points of the rollers. For
large angular rotations (shafts that spin round-and-round) the races
wear evenly. But suspension components rock back and forth, rotating just a few degrees.
These small angular rotations create a hill-and-valley wear pattern in the race. Once the hill-and-valley pattern
develops, the friction of the roller bearing goes up substantially.
In
contrast, bronze
bearings maintain full contact with the race and deliver even wear
for small and large angular rotations. Friction is consistently
low over the bearing life.
Misalignment
and bearing compliance
Control
arms and spring plates are each supported by two bearings that pivot
on a common axis. Any misalignment of the bearings can cause binding. Broad manufacturing tolerance of factory
suspension mounts yield
mount alignment that is less-than-precise even in static unloaded
conditions. This is no problem with soft rubber OEM bushings, but is
a problem with incompressible bearings. This misalignment is
compounded as the
chassis flexes under load.
The
relatively small profile of bronze bearings allows the patent
pending fitment of a
polyurethane jacket in PolyBronze bearings. This elastomer
layer compresses slightly as needed, keeping mounts in alignment (even as the chassis flexes)
without pinching and binding.
In
contrast, the physical size of needle bearings makes the inclusion of
an effective elastomer layer difficult/impossible within factory
mounts that were not designed for their large size.
With no elastomer layer, any misalignment
pinches and binds the metal needles. The condition gets worse when the chassis
flexes under load in turns, braking, bumps and acceleration - just
when suspension performance is most critical.
Summary
In
closing our PolyBronze Bearings (for 911,
914
and 944
series) use bronze bearings because they show
superior wear characteristics for small angular rotations seen in automotive suspensions. Their
small profile
facilitates packaging with the polyurethane jacket that is so
critical to fitment and maintaining proper alignment.
Chuck
Moreland - November 2004
Click
for more tech topics
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Updated
Web Site
Check our updated web site, now organized by car model.
Interactive suspension
diagrams illustrate part locations and make it easy to find
parts. Streamlined menus make it easier
to find what your are seeking.
Click
for our updated website.
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Suspension
Part-Finder Diagrams
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