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Elephant Racing Newsletter - March 3, 2003

Product information and more for Porsche enthusiasts


NASA 3 Hour at Thunderhill

  

 

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In this edition -

Product News

    - Finned oil lines now include oil purge valve

    - Now shipping, Rear Monoball Cartridges

    - Widemouth cooler available for C2/C4/993

Tech Topic 

    - Oil temperature and engine life

Event Coverage

    - NASA 3 hour enduro

Other News

    - New, expanded downloadable catalog

    - Welcome new resellers



Finned oil lines now include oil purge valve

When changing the oil in your 911 have you thought about the 2+ quarts of dirty oil that remain in the external oil cooler system? Short of disassembly, there hasn't been any way to get that dirty oil out.  Elephant Racing has the solution.

How to Purge Oil -

Oil temperature needs to be between 60'F and 170'F to ensure thermostat is closed.  Give one continuous blast of air @ 110 PSI. Continue until you hear the air reach the oil tank, about 3-4 seconds.

Oil is now in the tank, change as usual.

Our patent-pending finned oil lines now include a Built-in valve that lets you evacuate the oil cooler and lines using compressed air. A quick blast forces dirty oil from the lines and cooler into the oil tank. Removes dirty oil the engine and tank drain plugs leave behind.

The valve is a Schrader type that accepts a regular tire inflation air chuck.

Click for more information on finned oil lines.


Now shipping, Rear Monoball Cartridges for 911

Today's performance tire compounds are much stickier than those available in the '60s when the 911 suspension was designed.  Corner loads generated today are much higher and easily compress factory rubber mounts causing wandering alignment settings.

Elephant Racing rear monoball cartridges replace the compliant inner trailing arm rubber mounts with hardened-steel precision spherical bearings.  Suspension settings remain stable under the heaviest corner loads.  Driver feedback becomes precise and positive.

Maintenance Free -

Rear monoball spherical bearings are PTFE lined.  No servicing or supplemental lubrication required.

Now shipping, Rear Monoball Cartridges are an excellent complement to our Front Monoball Cartridges. Pre-assembled cartridges Install easily into factory trailing arms. Maintenance free design ensures years of trouble free service.  

Click for more information on rear Monoball Cartridges.


Widemouth oil cooler now available for C2/C4/993

  Widemouth Fittings    Regular Fittings

The same oversize 17.5mm fittings that have made our Widemouth Carrera cooler so popular are now available on our Widemouth C2/C4/993 oil cooler.  The oversized fittings provide nearly 50% greater flow capacity than the 14.5 mm fittings from other suppliers.

A direct replacement for the standard C2 type cooler, the Widemouth plugs right in.

Click for more information about Widemouth coolers


Oil temperature and engine life

Engine life vs. Oil Temperature

Properly maintained 911 engines can last over 300,000 miles when oil temperature is kept in the optimal 180°-210°F range.  As oil temperature rises engine life declines rapidly. If the temperature is too high the engine will fail in short order.  But why?

To explain this we need to look at what is happening at the surface of the moving parts. Under microscopic examination, the machined surfaces are not truly smooth but instead have minute peaks and valleys. When two such surfaces are forced to slide over each other opposing high spots will contact, resisting any sliding action. The contact causes distortion, scuffing, micro-welding and subsequent tearing. An engine operating like this will not last!

With all the moving parts it seems impossible that an engine can last 300,000 miles, yet they do.  The reason is that in normal operation the moving metal parts do not actually contact each other!

If the parts move relatively quickly and sufficient viscous oil is present the oil is dragged between the surfaces filling the space between. The surfaces "float" on the oil film and no metallic contact occurs. This condition is called hydrodynamic lubrication.

Viscosity is a measure of an oils ability to flow. The viscosity controls the thickness of the oil film under hydrodynamic lubrication.  Oils lose viscosity with increasing temperature.

Oil Viscosity vs. Temperature

As temperature increases and viscosity drops the oil film layer gets progressively thinner. Eventually, metal irregularities begin to contact and we no longer have hydrodynamic lubrication. The condition becomes more pronounced as temperature continues to climb and viscosity and film thickness continue to decline.  Engine wear increases dramatically.

There you have it. When oil is the proper temperature the moving parts operate in hydrodynamic lubrication, are not in contact and wear very little.  With rising temperature viscosity drops and metal-to-metal contact begins.  Engine wear is greatly accelerated.

 

Equipping your car with an external oil cooler will help ensure long life.

Click for more information about oil cooling products..


NASA 3 hour enduro

It came down to a battle of hound chasing hare.  The NASA three hour Enduro February 22 at Thunderhill saw one of the closest finishes in its history, with a pass for the win coming on the back straight in the final lap.

Jim Hamilton of Addiction Motorsports recently hooked up with Elephant Racing and installed a set of their new Bronze Control Arm Bearings in his Toyo Cup 911 (#68). The 1968 chassis-based 911 is equipped with 930 front suspension and brakes, 1988 Carrera rear suspension, 915 transmission and a stock 3.2 motor.

 

 

 

 

 

 

Jim Hamilton's #68 Toyo Cup car

Jim came out to shake out the new bronze bearing setup. He wasn’t planning to enter the three-hour enduro and didn’t bring a pit crew or second driver.  But given a chance to enter, Jim opted to simply fill his 27 gal fuel cell to the top and drive until it was empty.

Car #68 is classed Super Unlimited (ES) by NASA and, being a late entry, had to grid behind the other ES cars.  After the green flag several cars opened a gap with a mix of spec racers (ESR), American Stock Cars (ASC), and an enduro dedicated RX7 out in front.  The more powerful ESR and ASC cars are capable of turning sub two-minute laps at Thunderhill and have a big advantage over the Toyo cup legal cars. The fastest Toyo cup legal cars turn 2:05.

The new suspension setup was working for Jim. He had turned 2:14 as a personal best last year, but was now turning 2:10s.  He found himself in a hotly contested battle with John Fisher II in his M3, car #12. The cars exchanged the lead every few laps and put on a good show as the tightest battle in the field.

At the one-hour mark car #12 pit for fuel.  With 18 gallons remaining #68 continued.  One-by-one the ESR and ASC cars pulled into the pits providing Jim a commanding lead he would maintain for the next two hours, pounding out the laps and setting up the hound and hare battle to come.

Chris Strom’s ASC car #28 was in second overall and anxiously awaited a #68 refueling stop. Chris’ team feverishly scanned the hot pits for the car #68 pit crew to find out when the car would pit, even timing and scoring was busy looking for the pit crew.

Then the realization came; car #68 had no crew and wasn’t going to pit! Car #28’s team went into action, measuring every interval in the final hours, working toward maximum efficiency in the pits, planning splash and go pit stops.

Car #68 continued cranking laps, oblivious to the frantic action in the pit lane. Jim just kept doing what he knew how to do; turn lap after lap at a consistent pace until his stint was over, this time, a full three hours.

At the two hour and fifty six minute mark in the final lap car #28 finally caught car #68, on the back straight of Thunderhill, less than one mile from the finish. Car #68 crossed the line just 18 seconds behind car #28.  Certainly one of the closest finishes in NASA enduro history. The third place finisher was over two laps back.

Position 1 car 28, Chris Strom, Class ES, 78 laps, total time 2.57:101, best time 1:59.227.  Position 2 car 68, Jim Hamilton, Class ES, 78 laps, total time 2.27:50.440, best time 2:10.698.  Win interval 18.339 seconds. 

Congratulations to Chris for the overall win and to Jim for an outstanding solo performance.

Addiction Motorsports.


New, expanded downloadable catalog

catalogfeb03.pdf

Requires Acrobat Reader

Elephant Racing's expanded catalog is now available for download in PDF format.

The catalog includes products not listed on the web site.  The February 2003 edition includes Sander hollow torsion bars, Bilstein shocks and struts, Pagid brake pads, Dansk mufflers and much more..


Welcome new resellers

Elephant Racing is pleased to welcome An-tec and K's Speed to our family of resellers.

Serving Germany and surrounding markets, An-tec's web site is www.an-tec.com.

K's Speed serves Japan and can be found at www.ksspeed.com.

Qualified shops and parts pros, contact us to discuss resale relationships..





 

 

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